Understanding the intermittent bonded ribbon production line
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides equipment for producing rollable formats used in optical-fiber manufacturing. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.
Fiber Coloring Machine Intermittent Bonded Ribbon Fiber Ribbone Line
For this specific production line, the specified construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the complete process matters rather than speed alone.
Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Request the supplier’s documentation package and verify that the system matches your cable design and operating needs. Early planning for these details can minimize setup delays and make startup smoother.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Features a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.
Make Rollable Fiber Ribbons Using Precision Bonding
The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces support steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
The stated construction speed is up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators match settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Electro-pneumatic adjustment is used for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.
Three pre-curing ovens support the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, review cabinet requirements and power supply needs.
| Process Stage | Technical Specification | Buyer verification |
| Tension of fibers | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Match settings to cable needs |
| Resin dispensing | Individually operated or linked units with adjustable adhesive-dot spacing and count | Check interface configuration |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Confirm resin compatibility |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Plan Installation, Operating Conditions, And Line Configuration
Prepare a dedicated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. Maintaining these conditions helps preserve equipment protection and operating precision.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Account for the main power feed-in cable when preparing the site. Connection cables and cable trays are not supplied with the equipment.
The supply scope, reel types, and installation needs should be checked before placing an order. Reviewing these items may limit setup time and avoid subsequent delays. Request supplier confirmation of appropriate settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to obtain a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list includes operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Before buying, confirm the scope of supply and replacement parts.